Ducts in textile

FabricAir Drop Plenum Diffusers Solves Climate Control Challenges

In textile production facilities, climate control should not be seen as simply reaching a target room temperature. Temperature, air movement, and humidity must be managed together and in balance. This is critical both for employee comfort and for protecting product quality.

Especially in large-volume, high-ceiling production areas, it is very challenging to distribute air even at low velocities throughout the entire space using metal duct systems without creating turbulence. This often leads to temperature differences within the space and the formation of “dead zones” where air circulation is insufficient. These conditions negatively affect working comfort and make it harder to maintain stable indoor conditions throughout the facility.

For this reason, when considering the spatial structure and operating conditions of textile production areas, alternative air distribution approaches become important. Instead of supplying air from limited points, these solutions aim to distribute air even throughout the entire space. The goal is to control air velocity, create more even indoor conditions, and maintain similar environmental conditions across different areas of the production floor.

Ducts in textile

Background

Humidity levels in textile factories directly affect production quality. Low humidity increases static electricity, which can lead to yarn breakage and efficiency losses on production lines. On the other hand, excessive humidity can negatively impact both product quality and the working environment.

Therefore, the objective in textile facilities is not only to create a cooler environment but also to maintain a balanced humidity level that supports sustainable indoor comfort and stable production conditions.

At this point, evaporative cooling systems stand out as a solution that aligns well with the needs of textile production areas. Evaporative cooling works by cooling outside air naturally through the evaporation of water. This method provides fresh air to the space while also supporting controlled humidity levels. Compared to mechanical cooling systems, it operates with lower energy consumption and contributes to achieving the indoor conditions required for textile production.

Solution

At Uzunoğlu Tekstil’s production facility in Denizli, there was a need for a climate control solution that could be installed quickly, operate economically, and provide energy efficiency. It was also important that the existing production process would not be interrupted and that installation time would be kept as short as possible. For these reasons, FabricAir Drop Plenum Diffusers were selected.

In existing facilities, traditional metal duct systems often require long installation times, additional structural support, and complex application processes. In contrast, FabricAir Globe Ducts have a lightweight and modular structure that allows fast installation without adding extra load to the roof. This reduced installation time and provided savings in labor and operational downtime.

The Drop Plenum Diffuser distributes air evenly and in a controlled manner across large production areas. It operates without creating uncomfortable air drafts. As a result, operators and machines are not exposed to direct or disturbing airflow.

Thanks to its easy-to-remove and washable structure, the system supports hygiene and allows maintenance to be managed practically, especially in seasonal use. FabricAir Drop Plenum Diffusers are supplied with a 10 year manufacturer warranty and are designed as a long-lasting, low-maintenance air distribution solution.

Result

At Uzunoğlu Tekstil, the installation of Drop Plenum Diffusers supported balanced temperature and humidity conditions in the production areas and contributed to improved energy efficiency.

With its fast installation, economic structure, and low operating costs, the system provided a practical and business-friendly air distribution solution tailored to the operational needs of textile production facilities.

Advantages of Drop Plenum Diffusers

  • Lightweight and Modular Structure: Unlike metal ducts, Drop Plenum Diffuser does not add extra load to the roof. Installation is fast and easy.
  • Easy Removal and Washing: The system can be easily removed and washed. At the end of the season, it can be cleaned and stored for the next summer.
  • Long-Term Investment: Drop Plenum Diffusers are designed for up to 30 years of service life and are supplied with a 10 year unlimited manufacturer warranty. They require minimal maintenance.

This application demonstrates that delivering evaporatively cooled air through an appropriate air distribution approach such as Drop Plenum Diffusers provides a balanced solution that supports continuous indoor comfort and contributes to operational efficiency in textile production facilities.